{"id":10285,"date":"2020-04-23T10:57:00","date_gmt":"2020-04-23T08:57:00","guid":{"rendered":"https:\/\/www.ness.de\/2020\/04\/23\/light-ends-in-thermal-oil-systems-low-flashpoint-is-often-underestimated\/"},"modified":"2020-04-23T11:23:27","modified_gmt":"2020-04-23T09:23:27","slug":"flashpoint-often-underestimated","status":"publish","type":"post","link":"https:\/\/ness.de\/en\/2020\/04\/23\/flashpoint-often-underestimated\/","title":{"rendered":"Light-ends in thermal oil systems \u2013 Low flash point is often underestimated"},"content":{"rendered":"\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-vktadn-26fd2059ab497e4ccdcc7f68c88144f8\">\n.flex_column.av-vktadn-26fd2059ab497e4ccdcc7f68c88144f8{\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-vktadn-26fd2059ab497e4ccdcc7f68c88144f8 av_one_full  avia-builder-el-0  avia-builder-el-no-sibling  first flex_column_div av-zero-column-padding  '     ><section  class='av_textblock_section av-k9cer3aa-b3ad5a6456adb690c6859e330e21ba61 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h1>Light-ends in thermal oil systems \u2013<br \/>\nA lower flash point as a gradual, often underestimated danger<\/h1>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k9cew20y-dfed44962c72008d498fa47a6ad40230\">\n.avia-image-container.av-k9cew20y-dfed44962c72008d498fa47a6ad40230 img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-k9cew20y-dfed44962c72008d498fa47a6ad40230 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-k9cew20y-dfed44962c72008d498fa47a6ad40230 av-styling- avia-align-center  avia-builder-el-2  el_after_av_textblock  el_before_av_hr '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-10255 avia-img-lazy-loading-not-10255 avia_image ' src=\"https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1030x328.jpg\" alt='' title='slider-flashpoint'  height=\"328\" width=\"1030\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1030x328.jpg 1030w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-300x95.jpg 300w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-768x244.jpg 768w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1536x489.jpg 1536w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-2048x652.jpg 2048w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1500x477.jpg 1500w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-705x224.jpg 705w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-450x143.jpg 450w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1320x420.jpg 1320w\" sizes=\"(max-width: 1030px) 100vw, 1030px\" \/><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244\">\n#top .hr.hr-invisible.av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244{\nheight:15px;\n}\n<\/style>\n<div  class='hr av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244 hr-invisible  avia-builder-el-3  el_after_av_image  el_before_av_textblock '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n<section  class='av_textblock_section av-k9ceof5r-09eb98839f9920a6fc8600e083f67fec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Along with the acid value and the Conradson carbon value, the light-ends content in the thermal oil is one of the three most important oil parameters, which must first be analysed and then managed. All of these parameters allow conclusions to be drawn on the quality of the oil and the associated effects on the plant\u2019s operation. <\/p>\n<p>\u201cIt is important to understand and actively address the connections between the three most important oil parameters\u201d says Dietmar Ness, one of the Managing Directors of NESS W\u00e4rmetechnik GmbH. \u201cEach of these parameters affects the safety, availability, longevity or efficiency of your plant. The challenge is balancing these values. You\u2019re creating a type of structure, if you will.\u201d<\/p>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244\">\n#top .hr.hr-invisible.av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244{\nheight:15px;\n}\n<\/style>\n<div  class='hr av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244 hr-invisible  avia-builder-el-5  el_after_av_textblock  el_before_av_image '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k9chdj77-c185ce36b06f08afc3ebc99d0bd81418\">\n.avia-image-container.av-k9chdj77-c185ce36b06f08afc3ebc99d0bd81418 img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-k9chdj77-c185ce36b06f08afc3ebc99d0bd81418 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-k9chdj77-c185ce36b06f08afc3ebc99d0bd81418 av-styling- av-hover-grow av-hide-overflow av-img-linked avia-align-center  avia-builder-el-6  el_after_av_hr  el_before_av_hr '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><a href=\"\/wp-content\/uploads\/2019\/09\/NESSessitiesbrochure_V04_01_EN-lowres.pdf\" class='avia_image '  target=\"_blank\"  rel=\"noopener noreferrer\" aria-label='slider-flashpoint'><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-10262 avia-img-lazy-loading-not-10262 avia_image ' src=\"https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-1030x328.jpg\" alt='' title='slider-flashpoint'  height=\"328\" width=\"1030\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-1030x328.jpg 1030w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-300x95.jpg 300w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-768x244.jpg 768w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-1536x489.jpg 1536w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-2048x652.jpg 2048w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-1500x477.jpg 1500w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-705x224.jpg 705w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-450x143.jpg 450w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/slider-flammpunkt-1-1320x420.jpg 1320w\" sizes=\"(max-width: 1030px) 100vw, 1030px\" \/><\/a><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244\">\n#top .hr.hr-invisible.av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244{\nheight:15px;\n}\n<\/style>\n<div  class='hr av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244 hr-invisible  avia-builder-el-7  el_after_av_image  el_before_av_textblock '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n<section  class='av_textblock_section av-k9chcuww-fb9feaa671145ddc85ce78297a6ccb9b '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Light-ends occur in mineral and synthetic thermal oil as decomposition products. To be more specific: For thermal oil plant conditions, this is already the case at a relatively moderate temperature. \u201cRelatively\u201d in this context means significantly lower than the maximum possible temperature in a thermal oil plant, however this is still hot (e.g. 200 \u00b0C). As a rule of thumb, with generic mineral thermal oil, the quantity of light-ends formed doubles for every 10\u00b0C increase in temperature.<br \/>\nWith a 50,000-litre plant volume and a 280\u00b0C operating temperature, there would be 1,750 litres of light-ends each year.<\/p>\n<p>The light-ends have drastic effects on the plant\u2019s flashpoint, since it reduces massively with the increasing light-ends content. Without flashpoint management, this only becomes apparent very late on. Now, quick action is required, since light-ends are highly flammable mixtures, which can react with atmospheric oxygen and consequently put the operational safety at risk. A light-ends content that is too high (reference value: >3%) can lead to damage to the parts, such as cavitation on the pump, and, in the event of entering into the atmosphere, to a fire or an explosion. <\/p>\n<p>Boiling out the plant or changing the oil can help in the short- to mid-term and are both connected with high operating costs and plant downtime. It is consequently recommended that an active flashpoint management is introduced for a safer plant operation with less downtime. <\/p>\n<p>\u201cIn principle, the decomposition of thermal oil is a process that takes place during plant operation and cannot be stopped\u201d, Dietmar Ness says. \u201cIt is rather a matter of removing the light-ends from the thermal oil and simply adding fresh oil over time. The whole thing is best done sustainably and not affecting the operation in any way. I think therefore we have found a smart idea.\u201d<\/p>\n<p>With the NESS light-ends removal system, light-ends can be removed cost-efficiently and permanently even during plant operation, without plant downtime for boiling out the light-ends or changing the oil. This active flashpoint management leads to a constantly high flashpoint for a continuously safe plant operation. Even plant volumes up to 250,000 litres of oil can be effortlessly maintained at a constant level with the largest light-ends removal system, the NALD-250i.<\/p>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244\">\n#top .hr.hr-invisible.av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244{\nheight:15px;\n}\n<\/style>\n<div  class='hr av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244 hr-invisible  avia-builder-el-9  el_after_av_textblock  el_before_av_image '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k9chzp3w-2f1d02ac8d63db46ea6a3418a5e2f1ae\">\n.avia-image-container.av-k9chzp3w-2f1d02ac8d63db46ea6a3418a5e2f1ae img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-k9chzp3w-2f1d02ac8d63db46ea6a3418a5e2f1ae .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-k9chzp3w-2f1d02ac8d63db46ea6a3418a5e2f1ae av-styling- av-hover-grow av-hide-overflow av-img-linked avia-align-left  avia-builder-el-10  el_after_av_hr  el_before_av_hr '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><a href=\"https:\/\/ness.de\/en\/light-ends-removal-systems\/\" class='avia_image '  target=\"_blank\"  rel=\"noopener noreferrer\" aria-label='NALD250-Product'><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-10267 avia-img-lazy-loading-not-10267 avia_image ' src=\"https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/NALD250-Produkt-845x684.jpg\" alt='' title='NALD250-Product'  height=\"684\" width=\"845\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/NALD250-Produkt-845x684.jpg 845w, https:\/\/ness.de\/wp-content\/uploads\/2020\/04\/NALD250-Produkt-495x400.jpg 495w\" sizes=\"(max-width: 845px) 100vw, 845px\" \/><\/a><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244\">\n#top .hr.hr-invisible.av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244{\nheight:15px;\n}\n<\/style>\n<div  class='hr av-k9cf9pjr-684b10e07a089a30a62590e0cf8d2244 hr-invisible  avia-builder-el-11  el_after_av_image  el_before_av_textblock '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n<section  class='av_textblock_section av-k9chfug5-51312d7050b8854dfd296b6a6d0277a7 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>\u201cFor us, it is also very important to keep in touch with our customers and to support them as best as we can with the correct setup and operation of the system. Therefore, we would like to offer you our remote maintenance option. This gives our service engineers an insight into the control and function of the light-ends removal system, and allows them to carry out the necessary adaptions quickly online without having to be on site with a service call\u201d, Dietmar Ness concludes. \u201cWe have gathered optimum experience with this. Particularly, when our customers operate their plants abroad, this offers our service engineers the possibility to change the system quickly and cost-efficiently, without any travel costs.\u201d<\/p>\n<\/div><\/section><\/p><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":3,"featured_media":10255,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[23],"tags":[],"class_list":["post-10285","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ness-news-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.4 (Yoast SEO v27.4) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Light-ends in thermal oil systems \u2013 Low flash point is often underestimated<\/title>\n<meta name=\"description\" content=\"A lower flash point as a gradual, often underestimated danger for thermal oil systems. 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